论文标题
对医疗设备产品注射成型的周期时间预测的智能方法的比较
Comparison of Intelligent Approaches for Cycle Time Prediction in Injection Moulding of a Medical Device Product
论文作者
论文摘要
注射成型是一种日益自动化的工业过程,尤其是用于生产高价值精度组件(例如聚合物医疗设备)时。在这样的应用中,达到严格的产品质量需求,同时确保了高效的过程可能具有挑战性。周期时间是直接影响过程吞吐量率的最关键因素之一,因此是过程效率的关键指标。在这项工作中,我们研究了从实际的工业注入成型过程中制造高精度医疗设备的生产数据集。过程输入变量与所得周期时间之间的关系由人工神经网络(ANN)和自适应神经模糊系统(ANFIS)映射。已经研究了不同训练方法和ANN中不同训练方法和神经元数的预测性能以及模型类型的影响以及ANFIS中的成员功能的数量。提出了这些方法的优势和局限性,并讨论了确保在线使用这些方法在工业过程中进行动态过程优化的实际研发所需的进一步研究和发展。
Injection moulding is an increasingly automated industrial process, particularly when used for the production of high-value precision components such as polymeric medical devices. In such applications, achieving stringent product quality demands whilst also ensuring a highly efficient process can be challenging. Cycle time is one of the most critical factors which directly affects the throughput rate of the process and hence is a key indicator of process efficiency. In this work, we examine a production data set from a real industrial injection moulding process for manufacture of a high precision medical device. The relationship between the process input variables and the resulting cycle time is mapped with an artificial neural network (ANN) and an adaptive neuro-fuzzy system (ANFIS). The predictive performance of different training methods and neuron numbers in ANN and the impact of model type and the numbers of membership functions in ANFIS has been investigated. The strengths and limitations of the approaches are presented and the further research and development needed to ensure practical on-line use of these methods for dynamic process optimisation in the industrial process are discussed.